Rack processing:

When the requirement of rack precision is higher and higher in some application fields, the rack manufactured by rack shaper or rack milling machine can not meet the requirement. High-precision rack grinder has become a necessary product in the market. What high-end technologies do rack grinders have?

1. Effective Technology

1) Because of the particularity of the rack, the grinding wheel is generally wider, grinding multiple slots at a time. At this time, the grinding load is larger, and the rigidity of the machine tool is good enough, and the power of the spindle is large enough.

2) The working table is wide enough to clamp and process multiple racks at one time, which also requires the machine tool to have enough rigidity.

3) The use of single small rounded diamond roller can meet the requirements of any modulus, any tooth surface (chamfer, non-standard rack, etc.) rack grinding wheel auto-dressing, which greatly reduces the user's use cost and operation difficulty.

2, AE Technology

AE technology is actually an application of acoustic emission sensor. AE technology can realize automatic alignment of workpiece, automatic machining margin detection and processing margin allocation, etc. In addition, AE is also an important technical means to prevent collision.

3. Dynamic Balance Technology

Dynamic balance is a common technology for all grinding machine tools. The poor dynamic balance of grinding wheel spindle will directly affect the grinding accuracy of workpiece, resulting in large vibration and poor grinding accuracy.

4. On-line Detection Technology

Through on-line testing, the test report can be output quickly, and compensation processing can be carried out according to the test results, which greatly shortens the process of processing - three coordinates testing - adjusting machine tools - reprocessing.

5. Intelligent Process Software

Machine tool operators pay more attention to the ease of use of machine tools. Gear grinders must have intuitive and easy-to-operate human-machine interface, intelligent error prevention mechanism and intelligent process operation.